High Accuracy Semiautomatic Video Measuring System

Product Description

2.5D High Precision Semi-automatic Vision Measuring Machine 
iSemi Series

Product Characteristic:

1. Adopt high-precision granite base and column to ensure the stability and precision of the machine;
2. Adopt high-precision toothless polished rod and fast-moving locking device to ensure that the return error of the table is within 2um;
3. Adopt high-precision instrument optical ruler and precision worktable to ensure the accuracy of the machine is within ≤2.5+L/200um;
4. Adopt high-definition zoom lens and high-resolution color digital camera to ensure clear picture quality without distortion;
5. Using the program-controlled surface 4-ring 8-area LED cold illumination and Contour LED Parallel llumination as well as a built-in intelligent light adjustment module, the area brightness of the light in the 4-ring 8-area can be freely controlled;
6. iMeasuring Vision measurement software improves quality control to a new level;
7. The Z-axis uses high-precision linear guides and servo motor control system to achieve automatic focusing, eliminate human focusing errors, and improve measurement accuracy and stability.
8. It can be upgraded to install an autofocus function module to achieve accurate semi-automatic measurement.

 
Technical Specification: 
 

Commodity	High Precision Semi-automatic Vision Measuring Machine iSemi Series
Model	IMS-2010C	IMS-2515C	IMS-3020C	IMS-4030C	IMS-5040C
Marble Workbench	(270*350)mm	(408*308)mm	(458*358)mm	(608*470)mm	(708*470)mm
Glass Workbench	(142*242)mm	(306*198)mm	(356*248)mm	(456*348)mm	(556*348)mm
X/Y axis Travel	(200*100)mm	(250*150)mm	(300*200)mm	(400*300)mm	(500*400)mm
Z axis travel	High-precision linear guide, effective travel 200mm
X/Y/Z aixs resolution	0.5um
Pedestal and Uprights	High Precision Granite
Measurement Accuracy*	XY aixs:≤2.5+L/200(um) ;Zais:≤5+L/200(um)
Repart Accuracy	2um
Illumination System(Software Adjustment)	Surface 4 rings and 8 zones infinitely adjustable LED cold Illumination
	Contour LED Parallel Illumination
	Optional Coaxial Light
Digital Camera	1/2.9"/1.6Mpixel High Resolution Digital Camera
Zoom Lens	6.5X High-Resolution Electronic feedback zoom lens,Optical Magnification: 0.7X~4.5X ; Video Magnification: 20X~129X
Measuring Software	iMeasuring
Operation System	Support WIN 10/11-32/64 Operating System
Language	English, Simplified Chinese, Traditional Chinese, Optional other language versions
Working Environment	Temperature 20ºC±2ºC, temperature change <1ºC/Hr; Humidity 30%~80%RH; Vibration <0.02g's, ≤15Hz.
Power Supply	AC220V/50Hz; 110V/60Hz
Dimension(WxDxH)	(677*552*998)mm	(790*617*1000)mm	(838*667*1000)mm	(1002*817*1043)mm	(1002*852*1085)mm
Packaging Dimension(WxDxH)	(1030*780*1260)mm	(1030*780*1260)mm	(1030*780*1260)mm	(1130*1000*1270)mm	(1280*1070*1470)mm
Gross/Net Weight	220/150Kg	242/175Kg	275/185Kg	449/350Kg	550/380Kg

Note:
 "L" represents the measured length in millimeters, and the mechanical accuracy of the Z-axis is highly dependent on the focusing accuracy and the surface of the workpiece.
The magnification is an approximate value and is closely related to the size and resolution of the display.   
Customers can choose to add a 0.5X or 2X auxiliary lens according to their needs to achieve image magnification.
iMS-2010/4030/5040 are workbenches made of marble, while iMS-2515/3020 are workbenches made of metal.

Product Configuration Model Description(Example with iMS-3020):

Sensor Configuration	2.5D	3D	2.5D	3D
Commodity	2.5DVision Measuring Machine	3D Contact & Vision Measuring Machine	2.5D Semiautomatic Vision Measuring Machine	3D Semiautomatic Contact & Vision Measuring Machine
Model	iMS-3020A	iMS-3020B	iMS-3020C	iMS-3020D
Type	A	B	C	D
Significance	Optical Zoom-lens Sensor	Zoom-lens Sensor and Contact Probe Sensor	Zoom-lens Sensor and Z- axis Autofocus Function	Zoom-lens Sensor, Contact Probe Sensor and Autofocus Function
Z-axis Auto-focus	Without	Without	With	With
Contact Probe	Without	With	Without	With
Software	iMeasuring2.1	iMeasuring3.1	iMeasuring2.2	iMeasuring3.2

Manual Vision Measuring Machine Models and Specifications:

Model	Code#	Model	Code#	Model	Code#	Model	Code#	Model	Code#
IMS-2010A	521-120E	IMS-2515A	521-120F	IMS-3020A	521-120G	IMS-4030A	521-120H	IMS-5040A	521-120J
IMS-2010B	521-220E	IMS-2515B	521-220F	IMS-3020B	521-220G	IMS-4030B	521-220H	IMS-5040B	521-220J
IMS-2010C	521-320E	IMS-2515C	521-320F	IMS-3020C	521-320G	IMS-4030C	521-320H	IMS-5040C	521-320J
IMS-2010D	521-420E	IMS-2515D	521-420F	IMS-3020D	521-420G	IMS-4030D	521-420H	IMS-5040D	521-420J
IMS-6040A	521-120K	IMS-6040B	521-220K	IMS-6040C	521-320K	IMS-6040D	521-420K	------	------

Manual Vision Measuring Machine Travel Guide Table:

Travel mm	Model	X Axis Travel mm	Y Axis Travel mm	Z Axis Standard Travel mm	Z-axis Maximum Customized Travel mm
100x100x100	IMS-1010	100	100	100	------
200x100x200	IMS-2010	200	100	200	300
250x150x200	IMS-2515	250	150	200	300
300x200x200	IMS-3020	300	200	200	400
400x300x200	IMS-4030	400	300	200	400
500x400x200	IMS-5040	500	400	200	400
600x400x200	IMS-6040	600	400	200	400

 

1. Other travel specifications can be customized according to customer needs

Application:

Semiconductor Manufacturing: Wafers, front-ends, back-ends, and components
  
Precision Metal Processing: Machining, Stamping, Powder Metallurgy Injection Molding

Precision plastic

 

Software Introduction
iMeasuring vision measurement software is a digital measurement software for geometric coordinate measurement based on Windows system. It supports image non-contact measurement, laser and confocal probe non-contact measurement and probe contact measurement. According to ISO, GPS, ASME geometric dimensions and tolerances Standard, digital measurement of linear and geometric dimensions such as shape, orientation, and position of part entities.
1.Software Interface
2. Geometric measurement:
1. [2D Elements]: Point, Line, Circle, Arc, Curve, Keyway, Rectangle, Ellipse, Ring, Contour Scan.Features: Lines, circles and arcs can be automatically identified and measured. For workpieces that need to find the highest point, extreme value measurement can be realized.
2. [3D Elements]: Plane, Sphere, Cone, Cylinder, Groove.Features: The operation interface is simple and easy to understand, covering common 3D elements. Realize the construction of points, lines, circles, arcs, ellipses, rectangles, grooves, rings, distances, angles, heights, open curves, closed curves, planes, cones, cylinders, and spheres.
3. Measurement Toolbar:
Realize point measurement, line measurement, circle measurement, arc measurement, ellipse measurement, rectangle measurement, groove measurement, ring measurement, curve measurement, contour measurement, height measurement, etc.
4. Construction toolbar
1. Guided by element type, it provides a variety of element construction functions such as translation, rotation, extraction, combination, parallel, vertical, mirroring, symmetry, intersection, and tangent.
2. Construct midpoints, intersections, lines, circles, arcs, ellipses, rectangles, grooves, O-rings, distances, angles, heights, open clouds, closed clouds, planes, calculation functions, and more.5. Multiple Sensor Configurations:
5.1 Optical imaging
2D: distance (maximum distance, minimum distance, average distance), angle, diameter, radius, cone angle, height;
Straightness, flatness, roundness, perpendicularity, inclination, parallelism, symmetry, concentricity, position, point profile, curve profile.
5.2 Touch Probes
3D: distance, angle, diameter, radius, cone angle, height;
Straightness, flatness, roundness, cylindricity, perpendicularity, inclination, parallelism, symmetry, concentricity, position, point profile, curve profile.