CNC Video Measuring System with Auto-Focus & Image Analysis V3 Series

Product Description

Automatic Video Measuring System
V3 Series

Product Characteristic:

1. XYZ 3-axis CNC automatic precision control, precise positioning;

2. Granite base and column are adopted, good stability;

3. Precision linear guide rail, ball screw and servo motor ensure the accuracy and stability of the motion system;

4. 0.5μm resolution and high precision grating ruler ensure the stability and reliability of the measurement accuracy of the system;

5. High-resolution digital camera to meet the needs of clear observation and accurate measurement;

6. 6.5X Zoom745 high-definition optical zoom lens, accurate zoom, one-time pixel correction;

7. Program-controlled 5-ring, 8-zone and 40-channel LED surface light source and parallel LED contour light source system, intelligently realizing 256-level brightness level;

8. Automatic image measurement software is powerful and easy to operate.
 

Specifications:

Commodity		Automatic Video Measuring System V3 Series
model		V3-322	V3-432	V3-542	V3-652
X/Y axis travel (mm)		300*200	400*300	500*400	600*500
E1x, y(um)		2.5+L/200	3+L/200	3+L/200	4+L/200
E2xy(um)		3+L/200	3.5+L/200	4+L/200	5+L/200
E1z single point accuracy (um)		4+L/200	5+L/200	5+L/200	5+L/200
Z-axis travel (mm)		200 (optional heightening to 300mm/400mm)
Resolution of Scales		High-precision glass grating ruler with resolution of 0.5um.
Worktable material		Granite
Guiding mode		P-class precision linear guide rail
Type of drive		AC servo motor/DC servo motor+rolling lead screw
Mode of operation		Remote control handle, mouse operation, programming automatic detection
Illumination System	Contour	LED Parallel Contour Illumination
	Surface	0~255 Stepless Adjustable 8 Division LED Surface Illumination
	Coaxial	Optional High-brightness Point LED Light
Video system		1/3 "High Resolution Digital Camera
		Zoom745 manual zoom lens with optical magnification of 0.7X~4.5X and video magnification of 28X~180X.
Measuring software		Vismeasoft
Operating system		Support WIN10/11-32/64 bit operating system.
Language		English, Simplified Chinese, Traditional Chinese, other language versions can be added.
Working environment		The temperature is 20ºC 2ºC, and the temperature change is less than 1ºC/hr; Humidity 30% ~ 80% RH; Vibration < 0.02g's, ≤15Hz.
Power Supply		220V/50Hz/10A
Machine bearing		0~30Kg (ultimate bearing capacity: 50Kg)
Dimension (WxDxH)mm		789*636*1640	1033*820*1685	1213*940*1705	1453*1120*1725
Net  Weight (Kg)		396	466	560	796
Optional configuration		Electronic feedback lens, electric zoom lens, contact probe, white light spot spectrum, 3D camera, wireless Bluetooth remote control.

Remarks:

1. L represents the measurement length, in millimeters, and the optical focusing measurement accuracy of Z axis has a great correlation with the surface roughness of the workpiece to be measured. The lower the roughness Rz value, the better the repetitive focusing accuracy, and vice versa.

2. Video magnification is approximate and depends on the size and resolution of the monitor.

3. Zoom745 series zoom objective lens can be equipped with 0.5X magnifier and 2X magnifier as required.

Product Configuration Model Description(Example with V3-322):

Product Category	2.5D	3D	2.5D	3D
Commodity	2.5D Automatic  Video Measuring System	3D Automatic Contact & Video Measuring System	2.5D Automatic Laser-Scan & Video Measuring System	3D Automatic  Multisensory Measuring Machine
Model	V3-322A	V3-322B	V3-322C	V3-322D
Type	A	B	C	D
Significance	Optical Zoom-lens  Sensor	Zoom-lens Sensor and  Contact Probe Sensor	Zoom-lens Sensor and  Lazer Sensor	Zoom-lens Sensor, Contact  Probe Sensor and Lazer Sensor
Contact Probe	without	MCP-Kit1	without	MCP-Kit1
Laser Sensor	without	without	WCS40416	WCS40416

V3 Automatic Video Measuring System Models and Specifications:

Model	Code	Model	Code
V3-322A	529-120G	V3-432A	529-120H
V3-322B	529-220G	V3-432B	529-220H
V3-322C	529-320G	V3-432C	529-320H
V3-322D	529-420G	V3-432D	529-420H
Model	Code	Model	Code
V3-542A	529-120J	V3-652A	529-120K
V3-542B	529-220J	V3-652B	529-220K
V3-542C	529-320J	V3-652C	529-320K
V3-542D	529-420J	V3-652D	529-420K

V3 Automatic Video Measuring System Travel Guide Table:

Travel	Model	Accuracy		X Axis Travel mm	Y Axis Travel mm	Z Axis Travel mm	Z-axis Customized Travel mm
		E1x,y	E1z
300x200x200	V3-322	2.5+L/200	4.0+L/200	300mm	200mm	200mm	250mm
400x300x200	V3-432	3+L/200	5.0+L/200	400mm	300mm	200mm	300mm
500x400x200	V3-542	3+L/200	5.0+L/200	500mm	400mm	200mm	400mm
600x500x200	V3-652	4+L/200	5.0+L/200	600mm	400mm	200mm	400mm

SIG also has a gantry mobile bridge camera, with a travel distance of 2000x3000x400mm, and other travel distances and specifications can be customized according to customers' needs.

Software Introduction:

VIMSOFT automatic image measurement software: intuitive interface and powerful functions help efficient measurement tasks.

1. User friendly interface

Simple layout: the main interface presents the core functions with buttons, which can be reached with one click. Users can complete most measurement operations by clicking and dragging.
 

2. Advanced geometric measurement capability

2.1 Total factor measurement:

2.2 Support 2D/3D elements: points, lines, arcs, circles, rectangles, ellipses, keyways (long circle features), opening and closing curves, planes, cylinders, cones, spheres, etc.

2.3 With Z-axis probe or laser displacement sensor, three-dimensional elements (such as spatial curved surface) can be measured, and coordinates/length/area/volume can be calculated directly after edge detection.

2.4 Precision edge detection:

2.5 Weak edge capture, adjustable search direction, noise/broken edge filtering

2.6 Auto focus and height measurement;

2.7 Intelligently determine the best focal plane and realize height/flatness measurement. 

3. Efficient solution of complex-batch workpiece

3.1 Array measurement:

3.2 Element array: After measuring a single element, all equidistant features are automatically generated by translating the array.

3.3 Workpiece array: automatically process the whole batch after measuring a single piece (supporting single/multi-fixture mode)

3.4 CAD integration:

3.5 It can be automatically measured by importing CAD drawings without manual sampling (especially suitable for complex/special-shaped parts).

3.6 Comparison navigation:

3.7 Preset reference lines/angles/circles for real-time comparison.

3.8 Map navigation: stitching scanned/pixel images to accurately locate large or multi-feature workpieces.

4. Flexible user program

4.1 Automated process:

4.2 According to the user's operation, the measurement sequence is generated and the program execution is controlled.

4.3 You can edit the sequence of steps, insert or delete operations, and customize the workflow.

4.4 Batch optimization:

4.5 Repeat the task for a single edge detection to minimize redundant operations.

5. Form and position tolerance analysis

5.1 Full-size GD&T support:

5.2 Calculate straightness, roundness, flatness, cylindricity, profile, position, parallelism, verticality, concentricity, etc.

5.3 Automatically mark NG results, and locate deviations through visual charts.

6. Data reporting and export

6.1 Customized report:

6.2 Export Excel/Word/TXT format (support Excel template customization)

6.3 CAD compatible output:

6.4 Generate DXF/IGS file for reverse engineering.

7. Multi-device integration

7.1 Extended connection:
7.2 Compatible with probes, laser sensors, white light sensors, mechanical arms and other equipment to improve the accuracy of three-dimensional measurement.