Terminal Cross Section Analyzer Sca-180

Product Description

Terminal Cross Section Analyzer
SCA-180
 

Introductions:
The automatic terminal cross-section analyzer is a precision testing and analysis equipment specially developed for the quality inspection of the wire harness industry. The measurement and analysis system is composed of a cutting and grinding integrated equipment. The cutting and grinding are completed at one time, which fully guarantees the flatness requirements of the terminals. The complete inspection system can complete the processing and analysis of a terminal within 5 minutes, which greatly improves the speed of terminal cross-section quality inspection. The operation is easy, convenient and fast, and the high-definition image acquisition system and accurate measurement and analysis are used to escort your production.


Application:
1. Automobile and its supporting industries, etc.;
2. High-speed rail and rail transit industries, etc.;
3. Home appliances and their supporting industries, etc.;
4. IT information processing equipment industry.
 
Product Uses:
1. Integrated terminal cutting and grinding table: After the terminal is clamped by a special wire harness fixture, the cutting disc and the grinding disc are independently controlled by dual motors, and the X-axis and Z-axis are controlled by Japan's Panasonic servo motor, ultra-high-precision ball screw and slider. Rail drive, fully beyond the manual rotary hand wheel control stroke, for customers to accurately grind the height of the terminal.
2. The time required for terminal cutting and grinding and polishing is only 1 to 2 minutes, and extremely thin wires exceeding AWG38 can be clearly displayed.
3. The latest special software for cross-section evaluation can measure: terminal height, width, aspect ratio, terminal crimping area, wire harness crimping area, compression ratio, burr height, width, burr rate The distance between the crimping wings, and the distance between the bottom and the bottom , porosity and other items; can instantly export reports and automatically determine whether all items are qualified, the measurement accuracy can reach 2 ~ 3μm; completely surpassing the industry standards of automobiles, home appliances, railway rail trains, IT and other industries.

Technical Parameter:

product name		Terminal Cross Section Analyzer
Model		SCA-180
product code#		661-110
Cutting part	Motor speed	4000 rpm/min
	Cutting range	Diameter: 0.01mm~8mm
	Cutting speed:	1.6mm/sec
	Cutting wheel:	Inner diameter 32mm
	Outer   diameter	150mm
	Thickness	0.5mm
Grinding part	Motor speed	4000 rpm/min
	Disc diameter	150mm
	Disc thickness	10mm
Etched part	Corrosion time	5~30min
Main body	Touch screen operation	7 inch color touch screen control
	X-axis stepper motor	57 step angle 1.8 degrees
	Y-axis stepper motor	42 step angle 1.8 degrees
	Standard Fixture	Suitable for crimp terminals such as   250/187/SVH-21T-P1.1
	Infrared cutting position	Infrared knife
	Power   supply	AC 220V/50HZ
Optical system	Microscope Stand	With precise coarse and fine-tuning lift group,   to achieve perfect focus.
	Magnification:	26X~260X
	Optical Lens	0.7~4.5X
	Video total magnification	16~260X
	Measurement   accuracy	0.002mm
	Terminal measuring range	0.3mm ^2-50mm ^2
	Illumination	Adjustable LED Ring Cold Light Source
	Workpiece observation table	X, Y axis 0.05mm two-way moving platform, 360˚ turntable for easy viewing and positioning
	Imaging   system	5 million gigabit network 1/2 "professional   CCD high-definition imaging system
Measuring   system	Measurement software functions	C/H, C/W, C/R, wall thickness, burr width, burr   height, compression ratio, gap ratio, core and angle measurements; Automatically determine whether the terminal   crimping is qualified.
	Computer   system	Dell Business Computers, USA WIN10-64-bit genuine system
Consumables	Image Restoration Cleaner	1 bottle of 250ML analytical corrosion solution
	Abrasive   sandpaper	10 sheets (#1200)
	Special   cotton swab	5 packs
	Cutting   wheel	3 sheets

Features:
1. No resin curing required:
The traditional operation: Using resin to solidify and harden, then cutting and rough grinding finally polishing, it takes several hours to make a sample.
This equipment does not require resin solidification. Cutting, grinding and polishing are finished in one equipment. It only takes about 3 minutes to make a sample.
2. Cutting and grinding combined:
It can realize precise cutting and grinding, 7-inch color touch screen, Chinese and English dual languages, users can customize the parameters to carry out personalized cutting, grinding and polishing; the cutting position can be set arbitrarily, the positioning accuracy is within 5um, and there is no damage during cutting and grinding.
The exquisite stainless steel terminal special fixture can correspond to various sizes of terminals, and the fine teeth clamping does not damage the surface of the product and is resistant to corrosion;
3. Professional terminal analysis software:
Professional terminal analysis software in Chinese and English, supports Win7, Win10 32-bit and 64-bit systems; can analyze compression ratio C/R, C/H, C/W, compression ratio and other 10 standard test data , Fully meet VW60330,  PSA 9634115099, QC T 417.1-2001 and other standards.
You can also customize the test standard without worrying about the standard; accurately locate the test position, with a simple screen, and export the terminal cross-section test report in Excel, Word, PDF and other formats with one click, which can be saved or printed.

Software Introduction:
1. The measurement is faster and more convenient than before. The whole measurement process is divided into: C/H, C/W, C/R, wall thickness, burr width, burr height, compression ratio, gap ratio, wire core and angle measurement, one-click measurement Test data will be out soon.
2. The report is more professional and complete than before, and the software can automatically determine whether the terminal crimp is qualified or not.